Purpose: Responsible for carrying out and completing manufacturing tasks.
Performs production procedures in accordance with Standard Operating Procedures (SOP), resulting in quality product.
Formulation Tasks: Gather chemicals from different storage locations (i.e. room temperature, coolers and freezers); use designated weights from 1 gm to 250 kg to verify scales; scoop and dump chemicals into containers up to 1,000 kg; place finished containers on a scale to verify gross weights; use a computer to capture production information; approve related reports and complete related documentation.
Blending and Milling Tasks: Check rooms and equipment for cleanliness and damage prior to use; locate formulated chemicals for charging into blenders; setup and operate blenders in accordance with required specifications; setup and operate pin mill system in accordance with required specifications; setup and operate nitrogen conveying system; setup and operate clean-in-place (CIP) systems; control and monitor processes with an operator interface terminal (OIT); use a computer to capture production information; approve related reports and complete related documentation.
Packaging Tasks: Use designated weights from 1 gm to 25 kg to verify scales are in specification; confirm material and supplies are staged; set up and operate automated packaging equipment within specified tolerances; fill powder into final containers up to 100 kg in weight; perform label reconciliation to ensure proper package labeling; move pallets of product to finished goods storage; approve related reports and complete related documentation.
Working hours: 7:00 PM - 7:30 AM
--Must be able to properly gown and comply with all cGMP and PPE guidelines
--Set-up equipment ensuring operations are consistent with current operating procedures. Equipment components can weigh up to 50 kg and have critical tolerance requirements.
--Report equipment failures and work with repair personnel to correct problems
--Performs procedures resulting in the cleaning of manufacturing equipment and facilities.
--Continually increases proficiency and understanding of manufacturing processes and systems.
--Able to Read and understand all written procedures as outlined in SOP-s, Work Instructions and Master Batch Records (MBR).
--Completes all documentation in accordance with current Good Manufacturing Practices (cGMP) and SOP.
--Perform operations in compliance with rules and in a safe, orderly manner.
--Participates in training programs as directed by the Department Supervisor. This may include monthly safety meetings, internal safety audits of operations, respirator training, and skill-based pay.
--Follow production procedures and safety policies at all time.
--Maintain good housekeeping in working areas.
--Reports any unsafe working conditions or safety concerns through the corporate Medgate system.
--Reports any property damage to the shift supervisor immediately
--Takes part in and contributes to a safe working environment by following corporate and departmental safety regulations.
--Use, clean, and store all personal protective gear appropriately
--Makes recommendations for continuous process improvements in the manufacturing area.
--Actively participates in Quality systems practices
--High school diploma or equivalent with good math and reading skills.
--Experience in a manufacturing environment preferably with cGMP or regulatory compliance practices.
--Demonstrated mechanical aptitude including previous maintenance experience with process equipment or mechanical systems.
--Dry product processing and packaging experience.
Knowledge and Skills
--Ability to read and follow written and verbal instructions.
--Ability to perform basic metric and other mathematical calculations.
--Ability to work independently and as part of a team.
??? Works as a productive member of a team
??? Ability to effectively communicate with others.
??? Basic mechanical aptitude
??? Basic problem solving skills
??? Must be able to lift 5 pounds for a six hour period, or as required. Occasionally required to lift up to 50 pounds.
??? Must be able to maneuver and position mechanical components up to 50 kg.
??? Must be able to stand for long periods of time Must be able to work within a controlled space without excessive perspiration
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